Fully Automatic Plastic Zipper Teeth Injection Machine: Key Features
1. Energy-Efficient Servo Drive
Reduce electricity consumption by more than 50% compared with traditional hydraulic machines. While a conventional model uses approximately 9.5 kW per hour, this servo-driven machine averages just 4.5 kW per hour.
The high-response servo motor supplies power to the injection unit as needed, helping lower energy use and production costs while maintaining consistent injection performance and strong clamping force.
2. Reduced Maintenance and Reliable Operation
Compared with conventional hydraulic systems that run continuously, the servo system has fewer wearing parts and operates only when required. Lower heat generation helps reduce oil degradation, extend the service life of hydraulic components, and minimize oil leaks. Routine maintenance is straightforward, with spare parts widely available.
3. Consistent, Efficient Production
The machine completes approximately 11–13 shots per minute, producing about 210–220 meters per hour depending on mold length and tooth size. Servo-controlled injection maintains consistent pressure and flow for uniform zipper teeth and fewer rejects. This output is suited to the production needs of jacket and outdoor garment manufacturers.
4. Designed for Delrin (POM) Resin
A purpose-designed screw and barrel support uniform resin melting and precise tooth formation. The finished zipper teeth are strong and smooth-sliding, with strength and appearance comparable to premium Vislon standards.
5. User-Friendly PLC Touchscreen
Set and monitor key operating parameters—including temperature, injection speed, and shot count—through the digital control system. Clear fault diagnostics and an intuitive interface help one operator manage the production process efficiently.
Plastic Zipper Teeth Injection Machine Technical Specifications (Servo Type)
Specification Item | Details |
Drive System | Energy-saving servo motor |
Average Power Consumption | 4.5 kW/h |
Production Speed | 11–13 shots/min (approximately 200–230 m/hour) |
Voltage | 380 V / 50–60 Hz (customizable) |
Machine Weight | 1,200 kg |
Machine Dimensions | 2.90 × 0.84 × 2.45 m |
Raw Material | Delrin (POM) resin |
Applicable Tooth Sizes | #3, #5, #8, #10 |
Control System | PLC touchscreen |
Cooling Method | Water cooling |
Typical Applications for the Fully Automatic Plastic Zipper Teeth Injection Machine
- Garment manufacturing: jackets, coats, down suits, workwear, and uniforms.
- Outdoor and sports products: tents, backpacks, sleeping bags, ski suits, and camping gear.
- Industrial and military applications: protective covers, tarpaulins, and tactical equipment.
- Luggage and fashion accessories: suitcases, handbags, and travel accessories.
Why Choose a Plastic Zipper Teeth Injection Machine?
- Balanced performance: combines hydraulic power with the efficiency of servo technology.
- Faster return on investment: electricity savings alone may offset the initial investment within 1–2 years.
- Dependable operation: proven servo technology can reduce breakdowns compared with older hydraulic designs.
- Ready for evolving efficiency needs: supports global energy-saving trends without sacrificing productivity.
Customization and After-Sales Support
- Optional custom zipper tooth shapes and mold designs are available.
- Support includes free video inspection, test-run reports, and installation guidance.
- Includes a 1-year warranty, global technical support, and spare-parts supply.
