Plastic Zipper Gapping Machine Specifications
Review the key specifications of the HTD-PG01 plastic zipper gapping machine.
Parameter | Specification |
Product Name | Delrin/Plastic/Resin/Vislon/Bone Zipper Gapping Machine |
Model | HTD-PG01 |
Average Output | 2,000 pcs/hour (at 60 cm length) |
Power | 2kW |
Machine Size (LxWxH) | 1.00 x 1.00 x 1.60 m |
Voltage | 380V |
Frequency | 60 Hz |
Machine Weight | 360 kg |
Teeth Size Range | #3-#20 |
Length Setting Range | 1 cm - 800 cm (touchscreen adjustable) |
Length Precision | ≤ +2 mm over 60 cm |
Safety Devices | Protective cover + door interlock system |
How the Plastic Zipper Gapping Machine Works
The HTD-PG01 completes each zipper gapping cycle through a coordinated sequence of positioning, cutting, separation, and debris collection.
- Positioning: A presser plate clamps both sides of the zipper tape to hold it securely in the correct working position.
- Cutting and separation: The blade descends onto the tape, then the power mechanism pulls outward on both sides to separate the selected teeth from the tape.
- Tooth fragment removal: Upper and lower punches work together to clear any remaining tooth fragments from the gap.
- Debris collection: Removed tooth material is directed into a waste collection system to help keep the machine and work area tidy.
Multiple cams set at different angles on the main motor shaft precisely synchronize these actions, enabling smooth coordination throughout the gapping process.
Plastic Zipper Gapping Machine Applications
The plastic, Delrin, and resin zipper gapping machine is suited to a range of industries that use zippers as fastening components, including:
- Garment manufacturing: Outerwear, trousers, sportswear, children’s clothing, and other apparel requiring accurately sized zippers.
- Luggage and handbags: Backpacks, suitcases, travel bags, and related products.
- Outdoor gear: Tents, sleeping bags, and other outdoor equipment.
- Stationery and home textiles: Pencil cases, document bags, storage pouches, and home textile products.
Designed for factories seeking high-volume, precise zipper processing, the machine can be combined with slider inserters, bottom-stop applicators, tape-sealing units, and other equipment to create a complete automated zipper production line.
Key Advantages of the Plastic Zipper Gapping Machine
- Operator safety: A high-quality protective cover and door protection system help safeguard operators during machine operation.
- Bilateral positioning: The distinctive dual-side positioning design enables plastic zipper processing without tooth repair, helping reduce rework and improve yield.
- Accurate length control: Cutting tolerance is ≤ ±2 mm over a 60 cm length, supporting demanding zipper length requirements.
- Flexible length settings: The 7-inch touchscreen supports settings from 1 cm to 800 cm, with no mechanical adjustment required when changing product lengths.
- Broad zipper compatibility: Processes Delrin and plastic teeth in sizes #3 to #20, along with various resin tooth types.
- High production capacity: Average output reaches 2,000 pieces per hour when processing zippers at a 60 cm length, making the machine suitable for mass production.
For garment, luggage, and outdoor gear production, the HTD-PG01 provides a stable, efficient, and precise solution for creating zipper openings.
